Mitsubishi Colt (with 1983 for 1993 of release)
1. The maintenance instruction of cars Mitsubishi Colt / Lancer / Mirage / Galant / Eterna / Saporro / Sigma / Magna / Cordia / Tredia / Precis with 1983 for 1993 of release
2. Adjustment and current maintenance service
3. The engine
4. An engine partition
4.1. Technical characteristics
4.2. The general description
4.3. Engine major repairs - the general remarks
4.4. Diagnostics of the engine by means of the vacuum gauge, check of a compression and dismantle of the power unit (security measure)
4.5. Installation of the piston of cylinder N 1
4.6. Engine removal - the general description
4.7. The engine - removal and installation
4.8. Engine major repairs - alternative methods
4.9. An engine partition - a dismantling order
4.10. A head of the block of cylinders - dismantling
4.11. A head of the block of cylinders - clearing and survey
4.12. Valves - repair and installation
4.13. A head of the block of cylinders - assemblage
4.14. Pistons and rods - removal
4.15. A cranked shaft - removal
4.16. The block of cylinders - clearing
4.17. The block of cylinders - survey
4.18. Хонингование cylinders
4.19. Pistons and rods - survey
4.20. A cranked shaft - survey
4.21. Loose leaves radical and шатунных bearings - survey
4.22. An engine partition - an assembly order
4.23. Piston rings - installation
4.24. A cranked shaft - installation and check of a lubricant backlash of radical bearings
4.25. Installation of a back epiploon of a cranked shaft
4.26. Pistons and rods - installation and check of a lubricant backlash of the bearing
4.27. The first start of the engine after a partition
5. Systems of cooling, heating and an air conditioning
6. The power supply system and release of the fulfilled gases
7. An engine electric equipment
8. Systems of decrease in toxicity of exhausts
9. A mechanical transmission
10. An automatic transmission
11. Coupling and semiaxes
12. Brake system
13. A suspension bracket and a steering
14. A body
15. A body electric equipment
 





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4.26. Pistons and rods - installation and check of a lubricant backlash of the bearing

1. Before installation of pistons and rods clear cylinders and establish a cranked shaft into place.
2. Remove a cover of the first rod.
Check of a lubricant backlash of bearings of rods
3. Clear the new loose leaf and establish it on a rod. Yet do not grease the loose leaf.
4. Clear the second loose leaf and establish it in a cover.

25.5 Turn piston rings how it is shown in drawing, before installation of pistons and rods in the engine

1. A backlash of the first компрессионного rings
2. A backlash top маслосъемного rings
3. A backlash of the second компрессионного a ring and a broad ring
4. To a pulley of a cranked shaft
5. A backlash bottom маслосъемного rings



5. Turn piston rings so that their backlashes settled down under a corner in 90 ° to each other (25.5).
6. Put on pieces of a rubber hose rod bolts.
7. Grease pistons and rings with pure engine oil and establish the compressor of piston rings on the piston.
8. Turn a cranked shaft so that the neck of the first cylinder was in the bottom dead point, and grease cylinder walls.

25.9 Mark in a piston head should be turned aside газораспределительного a belt


9. Check up, that the mark from above the cylinder (25.9) has been turned aside газораспределительного a belt, and establish the piston and a rod in the cylinder so that the compressor of piston rings concerned a surface of the block of cylinders.
10.  Check up, that the compressor of rings densely adjoined to a surface of the block of cylinders.

25.11 Piston can be lowered deep into the cylinder by means of the wooden handle


11. Tapping on the piston the handle of a hammer (25.11), lower the piston deep into the cylinder and establish a rod
On a neck of a cranked shaft.
12. Before definitive installation of a cover of a rod it is necessary to check up a lubricant backlash of the bearing.

25.13 Put strips of film Пластигодж on each of шатунных necks, in parallel an axis of a cranked shaft


13. Cut off a piece of film Пластигодж hardly more shortly, than width шатунного the bearing and put it on шатунную a neck, in parallel an axis of a cranked shaft (25.13).

25.14 Combine the figures specifying number of the cylinder, and ledges on the loose leaf at installation of covers of rods
1. N the cylinder
2. Ledges and flutes


14.  Clear a surface of the loose leaf of a cover and establish a cover on a rod (25.14).
15. Establish nuts and tighten them till the demanded moment of an inhaling in three stages.
16. Turn off nuts, and accurately remove a cover.

25.17 Measure width of film Пластигодж for definition of size of a lubricant backlash of the bearing


17. Compare width of the crushed film to the special scale applied on a film, for check of size of a lubricant backlash (25.17).
18. If the backlash size differs from demanded value, establish  loose leaves of other  size. Check up, that between loose leaves and a rod or a cover there was no dirt or oils. If the crushed
The film width from one end, possibly, a neck of a cranked shaft has got the conic form.
Definitive installation of rods
19. Remove traces of film Пластигодж.
20. Check up, that a surface of loose leaves, rods and covers were ideally pure, then grease loose leaves with an equal layer молибденовой greasings.
21. Establish a rod on a neck, establish a cover and tighten fixing nuts till the demanded moment of an inhaling in three stages.
22. Similarly establish the remained pistons and rods.
23. After all pistons and rods will be established, turn a cranked shaft some hand and check up, that nothing stirred to its rotation.
24. Check up axial люфт rods.



4.25. Installation of a back epiploon of a cranked shaft

4.27. The first start of the engine after a partition